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Stainless Steel Fabrication Services



Our specialty is stainless steel fabrication. We have dedicated our 35,000 square feet shop to the specific requirements of stainless steel and non-ferrous alloy fabrication. We have trained artisans who know the intimate details of fabricating, welding, and polishing stainless steel as well as other nickel alloys. Their pride is an integral part of every project that passes though our quality control inspections.

Sterling utilizes the latest technology in forming, welding, and polishing. We have designed and built custom equipment for polishing applications, which gives us a competitive advantage. We can custom polish random lengths of flats, rounds, and rectangular stock to any finish specified.





Capabilities  · Applications

Capabilities

Facility

35,000 Sq. Ft. State of the Art Fabricating Facility
Five and Ten Ton Overhead Cranes

Two 50 X 150 Bays for Large Projects With a Segregated Metal Finishing Area

Cutting Capabilities

Manual Plasma up to 1" Plate
Vertical Band Saw 16" x 22"

Water Jet Cutting Features

Close Tolerances, Less Secondary Operations
Cut 12" Thick Stainless Steel, Aluminum, Copper

No HAZ (Heat Affected Zone)

Software for Most ACAD, DXF, or Scanned Files

Table Size 72" x axis 156" y axis

Shearing Capabilities

Maximum Capacity 1/4" Stainless Steel 13'4" Long

Punching Capabilities

CNC Gauging,
Repeatability Tolerance: 0.005"

Weight Capacity: 30 Ton

Work Envelope: 120" X Axis, 30" Y Axis, Tooling up to 5"

Forming Capabilities

230 Ton Capacity, 14' Long, Computer Gauging, Up to 1/4" Stainless Steel Plate 12' Long
55 Ton Capacity, 6' Long, Computer Gauging

Pipe and Tube Bending

Welding Capabilities

Automatic Orbital Pipe and Tube Welding
FCMA

GMAW

GTAW

SMAW

We have numerous welding qualifications per Section VIII – ASME code

Welding Inspection Capabilities

Fiber Optic Boroscope with Recording Capabilities
Magnaflux

Ultrasonic

Weld Mapping

X-Ray

Standards

3A
ASME

EHEDGE

National Piping Code

OSHA

PMO

UL

Rolling Capabilities

Three Sets of Rolls
Up to 1/4" Thick 72" Wide

Polishing Capabilities

Custom Polish Bars, Plate, Round and Square Tube to 3-A Sanitary or Other Specifications
Custom Polish Random Lengths of Flats, Rounds And Rectangular Stock to Any Finish Specified

Tank and Vessel Polishing to 3-A Sanitary Specifications

Two Centerless Grinders

Machining Capabilities

Four Drill Presses
Four Milling Machines

Tapping Machine

Three Lathes Up to 14" Swing

Bead Blasting Capabilities

Self Contained Booth Dedicated to Non-Ferrous Metals
Meadia: Glass Bead, Sand

350 Sq. Ft.

16' wide 21' long 14' tall


Applications

Product Transfer Stations

From two ports to sixty ports, from single jumpers to multiple jumpers. We have incorporated valve manifolds in with transfer stations.

Piping Assemblies

We provide piping assemblies for numerous processing plants and equipment manufactures nationwide.

Specialty Conveyors

Have a unique product or package? Conveyors off the shelf can’t transfer it? We’ll design a conveyor that will.

Skid Mounted Systems

Skid mounted systems are our specialty. All of our systems go through rigorous factory acceptance testing before leaving our facility. System can be ready to “plug and play” upon arrival at your plant.

Electrical Enclosures

Can’t find the exact enclosure you want? Call us we’ll fabricate any custom enclosure you need.

Contract Manufacturing

Services provide parts and equipment on behalf of original equipment manufacturers (OEM). The design and brand name remain the property of the OEM. Contract manufacturing may involve a complete range of services from design and prototyping to final production, assembly, and quality assurance for complete products. Other contract manufacturing services may involve component contract fabrication manufacturing, in which we produce only a component or sub-assembly. Some of these contract manufacturing services may encompass sheet metal fabrication, machining and turning, and welding.


 MORE IMAGES 

·  Batch Skid

·  Blending / Cook Skid 1

·  Blending Process-Upper Level

·  Butter Tempering Skid

·  Explosion Proof Blending Skid

·  Flavor Vats

·  Hold Tube

·  Miscellaneous Skid

·  Mixproof Valve Cluster 1

·  Mixproof Valve Cluster 2

·  Oil Mixing Skid

·  PMO Mixproof Valve Cluster 1

·  Pre-Blend Skid 1

·  Research & Development Skid

·  Stainless Steel Platform

·  Vacuum Skid 3



 Stainless Steel Fabrication Services Promotions 


Sweep Elbow Drawing
Sweep Elbow


Flow Panel Installation 1
Flow Panels

Sterling Process Engineering and Services, Inc.